ERP for the Plastics Industry
Mould, cycle time and regrind accounted for properly
Plastics processing has three cost drivers no generic ERP models: the mould, the machine hour, and the blend. A part's cost depends on cavitation and cycle time rather than headcount, and on how much regrind went into the shot. This ERP tracks all three, so the quoted rate per thousand pieces reflects the machine and mould actually used.
9-14 weeks
What goes wrong in plastics & polymers
Costing ignores cycle time and cavitation
A part run on a 4-cavity mould at 28 seconds costs nothing like the same part on a 2-cavity mould at 40 seconds, but most systems cost both at the same material-plus-overhead rate.
Regrind is untracked
Virgin and regrind blend ratios change by shift and by operator. Without capture, material cost is wrong and customers with regrind limits in their specification cannot be assured.
Mould maintenance is reactive
Moulds have a shot life. Without shot counting against each tool, maintenance happens after a failure that stops a line mid-order.
Machine-hour rates are guessed
Tonnage, power draw and manning differ per machine, so a flat overhead rate misprices every job that runs on an atypical press.
Modules that exist because of your industry
On top of the full standard ERP — sales, purchase, stores, accounts and HR are all included.
Mould and tool master
Cavitation, shot life, current shot count, ownership (yours or customer-supplied) and maintenance history against each tool.
Cycle time costing
Cost per thousand derived from cycle time, cavitation and the machine-hour rate of the press actually used, not a blanket overhead.
Virgin and regrind blending
Blend ratio recorded per production run, with limits enforced where a customer specification caps regrind percentage.
Machine-hour rate by press
Tonnage-wise rates covering power, manning and depreciation, so a 450-tonne press does not carry the same rate as a 90-tonne.
Shot counting and tool maintenance
Automatic shot accumulation per mould with preventive maintenance triggered on shot life rather than calendar dates.
Scrap, runner and sprue recovery
Runner and sprue weight recovered back into regrind stock instead of being written off as loss.
Pick the size that fits
Every limit is published rather than buried in a contract. Past the Business limits we quote against your real usage.
Starter
A single site getting off spreadsheets
Talk to sales for pricing
- Users included
- Up to 10
- Transactions per month
- 3,000
- Document storage
- 25 GB
- Locations / branches
- 1
- API requests
- 25,000 / month
- Connected apps
- 3 connected apps
- Data history
- 12 months of history
- Support
- Email, 2 business days
- Onboarding
- Guided setup + 1 training session
- Source code
- Not included
Growth
Most chosenA growing team across a few locations
Talk to sales for pricing
- Users included
- Up to 50
- Transactions per month
- 15,000
- Document storage
- 150 GB
- Locations / branches
- Up to 3
- API requests
- 250,000 / month
- Connected apps
- 10 connected apps
- Data history
- 5 years of history
- Support
- Email + WhatsApp, same business day
- Onboarding
- Full migration + training per team
- Source code
- Included on annual plans
Business
Multi-site operations with real volume
Talk to sales for pricing
- Users included
- Up to 200
- Transactions per month
- 60,000
- Document storage
- 750 GB
- Locations / branches
- Up to 15
- API requests
- 1,500,000 / month
- Connected apps
- Unlimited connected apps
- Data history
- Unlimited history
- Support
- Priority, 4-hour response, named engineer
- Onboarding
- Full migration, training and process mapping
- Source code
- Included, monthly or annual
Enterprise
Beyond the published limits — scoped with you
Talk to sales for pricing
- Users included
- 200+ — scoped with you
- Transactions per month
- Unmetered — sized with you
- Document storage
- Sized to your data
- Locations / branches
- Unlimited
- API requests
- Sized to your integrations
- Connected apps
- Unlimited, including bespoke
- Data history
- Unlimited, with archival policy
- Support
- Dedicated engineer, contractual SLA
- Onboarding
- Dedicated implementation team
- Source code
- Included, with escrow if required
| Plan | Starter A single site getting off spreadsheets Talk to sales for pricing | GrowthMost chosen A growing team across a few locations Talk to sales for pricing | Business Multi-site operations with real volume Talk to sales for pricing | Enterprise Beyond the published limits — scoped with you Talk to sales for pricing |
|---|---|---|---|---|
| Users included | Up to 10 | Up to 50 | Up to 200 | 200+ — scoped with you |
| Transactions per month | 3,000 | 15,000 | 60,000 | Unmetered — sized with you |
| Document storage | 25 GB | 150 GB | 750 GB | Sized to your data |
| Locations / branches | 1 | Up to 3 | Up to 15 | Unlimited |
| API requests | 25,000 / month | 250,000 / month | 1,500,000 / month | Sized to your integrations |
| Connected apps | 3 connected apps | 10 connected apps | Unlimited connected apps | Unlimited, including bespoke |
| Data history | 12 months of history | 5 years of history | Unlimited history | Unlimited, with archival policy |
| Support | Email, 2 business days | Email + WhatsApp, same business day | Priority, 4-hour response, named engineer | Dedicated engineer, contractual SLA |
| Onboarding | Guided setup + 1 training session | Full migration + training per team | Full migration, training and process mapping | Dedicated implementation team |
| Source code | Not included | Included on annual plans | Included, monthly or annual | Included, with escrow if required |
| Talk to sales | Talk to sales | Talk to sales | Talk to sales |
What happens if you outgrow a plan
Nothing breaks and nothing is cut off. We flag it when you are consistently near a limit, and you either move up a tier or, past the Business limits, we scope an Enterprise plan against your real usage. We would rather quote you properly than serve you at a loss and then renegotiate — so heavy users are priced honestly from the start.
Compliance for your sector
59 platform capabilities, on top of the modules
ERP for the Plastics Industry inherits the whole platform — security, compliance, reporting, integrations and mobile. This is the full list, and which plan each capability starts on.
Access & permissions
Who can see and change what, and the record of who did.
| Capability | Starter | Growth | Business | Enterprise |
|---|---|---|---|---|
Role-based permissions Permissions by role and by department, down to individual fields. | ||||
Per-record access rules Restrict records by branch, territory, team or ownership. | ||||
Full audit trail Every create, edit, view and delete logged with user, timestamp and previous value. | ||||
Approval chains Multi-step approvals on discounts, purchases, write-offs and edits, configurable per document. | ||||
Two-factor authentication TOTP or SMS-based second factor, enforceable per role. | ||||
Single sign-on (SSO) SAML and Google Workspace sign-in for centralised account control. | ||||
IP restrictions Limit access to your office network or a VPN range. | ||||
Session policy Session timeouts, forced re-authentication and remote sign-out. |
Data & reliability
Your data stays yours, retrievable and intact.
| Capability | Starter | Growth | Business | Enterprise |
|---|---|---|---|---|
Automated encrypted backups Daily backups, encrypted at rest, with a documented and tested restore. | ||||
Point-in-time recovery Restore to a specific moment rather than the last nightly snapshot. | ||||
Full data export Export everything to CSV or Excel at any time, without asking us. | ||||
Scheduled exports Automatic exports to email, SFTP or cloud storage on a schedule. | ||||
Data migration from your old system Masters, opening balances and history migrated during implementation. | ||||
Soft delete and restore Deleted records are recoverable for a retention window, not gone. | ||||
Database-level encryption Encryption at rest and in transit throughout. | ||||
Source code delivery The complete application source, so you are never dependent on us continuing to exist. |
Indian compliance
Statutory requirements handled natively, not bolted on.
| Capability | Starter | Growth | Business | Enterprise |
|---|---|---|---|---|
GST invoicing CGST/SGST/IGST by HSN or SAC, with correct place-of-supply treatment. | ||||
GSTR-1 and GSTR-3B data Return-ready exports in the format your CA files. | ||||
E-invoice (IRN & QR) IRN generation and QR printing for businesses above the threshold. | ||||
E-way bill generation Direct NIC portal integration including Part-B vehicle updates. | ||||
TDS computation Deduction, certificates and quarterly return data. | ||||
Sequential invoice numbering Unbroken series maintained even across offline terminals and branches. | ||||
Statutory registers Books and registers in formats acceptable to audit and inspection. | ||||
Multi-state configuration State-wise tax, professional tax and labour rules where they differ. |
Reporting & analytics
Numbers the people who need them will actually open.
| Capability | Starter | Growth | Business | Enterprise |
|---|---|---|---|---|
Role-specific dashboards The owner, the manager and the operator each see their own figures. | ||||
Standard report library Dozens of built-in operational and financial reports per module. | ||||
Custom report builder Build and save your own reports without writing SQL. | ||||
Scheduled report delivery Reports emailed or sent on WhatsApp daily, weekly or monthly. | ||||
Drill-down from any figure Click a number and reach the transactions behind it. | ||||
Comparative and trend analysis Period-on-period comparison, moving averages and variance. | ||||
Direct database access Read-only credentials for your own BI tool — Power BI, Metabase, Excel. |
Integrations & extensibility
It has to talk to what you already run.
| Capability | Starter | Growth | Business | Enterprise |
|---|---|---|---|---|
REST API Documented API covering every module, with keys you manage. | ||||
Webhooks Push events to your own systems as they happen. | ||||
Tally integration Two-way sync so your CA carries on working as they do today. | ||||
Payment gateways Razorpay, PayU, Cashfree, Stripe and bank net-banking. | ||||
WhatsApp Business API Templated transactional messaging with consent tracking. | ||||
DLT-registered SMS Compliant transactional SMS through your own DLT templates. | ||||
Email and calendar Google Workspace and Microsoft 365 for mail, calendar and contacts. | ||||
Custom integrations Bespoke connectors to legacy systems, including ones with no API. |
Mobile & offline
Because the people using it are rarely at a desk.
| Capability | Starter | Growth | Business | Enterprise |
|---|---|---|---|---|
Android and iOS apps Native apps, branded to you, included rather than sold separately. | ||||
Offline data capture Keep working without a connection; entries queue and sync on reconnect. | ||||
Barcode and QR scanning Phone camera or dedicated scanner, no separate licence. | ||||
Photo and document capture Attach evidence from the field directly against a record. | ||||
Push notifications Approvals, alerts and exceptions pushed to the right person. | ||||
GPS and geo-fencing Location stamping and geo-fenced attendance where relevant. |
Customisation
Shaped to your process rather than the other way round.
| Capability | Starter | Growth | Business | Enterprise |
|---|---|---|---|---|
Custom fields Add fields to any record without a code release. | ||||
Custom document formats Invoices, challans and reports in your own layout and branding. | ||||
Configurable workflows Change approval routes, statuses and rules yourself. | ||||
Automation rules Trigger actions on events — alerts, assignments, status changes. | ||||
Multi-language interface English plus one regional language on customer-facing surfaces. | ||||
White labelling Your logo, colours and domain throughout, including the mobile apps. | ||||
Bespoke module development New modules built for processes the standard product does not cover. |
Deployment & support
Where it runs and who answers when something breaks.
| Capability | Starter | Growth | Business | Enterprise |
|---|---|---|---|---|
Cloud hosting included India-hosted by default, managed and monitored by us. | ||||
On-premise deployment Run it on your own server where data cannot leave your building. | ||||
Uptime monitoring Monitored continuously, with alerting before you notice. | ||||
Staging environment A separate environment to test changes before they reach production. | ||||
Training per team Delivered separately per user group, because their needs differ. | ||||
Named support engineer Someone who knows your setup, not a rotating ticket queue. | ||||
Contractual SLA Response and resolution times written into the agreement. |
We speak your language
Terms the system models natively, not as custom fields.
- Cavitation
- How many parts one mould produces per shot. Doubling cavitation roughly halves the machine cost per part.
- Regrind
- Reprocessed scrap blended back into virgin material. Cheaper, but capped by customer specification.
- Shot life
- The number of cycles a mould is rated for before major maintenance.
- Runner and sprue
- The solidified feed channels removed from a moulded part — recoverable weight, not scrap.
Who this is for
- Injection moulding units running mixed tonnage presses
- Extrusion and blow moulding operations
- Job moulders working on customer-supplied moulds and material
- Plastics processors quoting per thousand pieces without machine-level costing
Questions from plastics & polymers buyers
Can it handle customer-owned moulds?
Yes. Tools are flagged by ownership, and customer-owned moulds carry their own movement documentation and maintenance records without appearing in your asset register.
Does it connect to the moulding machines directly?
It can, where your presses expose a counter output — shot counts then accumulate automatically. Where they do not, the operator enters counts at the terminal, which is how most units start.
How do we handle a customer who caps regrind at 15%?
Set the cap on the part master. The blend entry rejects a ratio above it, and the production record retains the actual ratio used so you can evidence compliance if the customer audits.
See it running with your own data
Bring one of your real jobs to the demo. We will configure it live and tell you honestly where the fit is weak.